Fleet Advantage
Capture 5ac4ebdde1e72

Top ten Class 8 maintenance and repair costs

April 4, 2018
Tires, tubes, liners and valves account for 43 percent of total maintenance and repair cost, the report finds.

While maintenance and repair costs vary from truck to truck, Fleet Advantage broke down the top ten costly repairs for Class 8 vehicles in their Mitigating Rising Maintenance & Repair Costs for Class 8 Truck Fleets downloadable report. 

  1. Tires, tubes, liners and valves (43 percent of total maintenance and repair cost)
  2. Preventive maintenance (12 percent)
  3. Brakes (9 percent)
  4. Expendable items (8 percent)
  5. Exhaust system (6 percent)
  6. Fuel system (6 percent)
  7. Lighting system (5 percent)
  8. Cranking system (5 percent)
  9. Power plant (3 percent)
  10. Engine/motor systems (3 percent)

Some of the highest-cost items, according to Fleet Advantage, include: 

  • Equipment issues combined with warranty expiration:
    • Emissions issues - DPF cleaning or replacement
    • Engine components beign to fail
    • Brake issues. At about 250,000 miles this cost jumps significantly, Fleet Advantage says. 
  • Lack of follow-up repairs
  • Tire wear
  • Unforeseen breakdowns which result in repair cost, but also increased driver downtime, customer delays, load damage, towing expenses and more.  

About the Author

VehicleServicePros.com Staff

Sponsored Recommendations

Report: The 2024-2025 State Of Heavy-Duty Repair

Fullbay's fifth annual State of Heavy-Duty Repair compiles insights from almost 1,000 experts and over 3,500 shops. If you aren't leveraging these proven data points, your competition...

Ask the Experts: Boost Profitability by Capturing Body Repair Materials Billables

Quality body repairs on medium- and heavy-duty trucks depend on the use of specialized adhesives, sealers, and other allied materials. Unfortunately, many shops face challenges...

Fleet Maintenance E-Book

Streamline your fleet's maintenance and improve operations with the Guide for Managing Maintenance. Learn proven strategies to reduce downtime, optimize in-house and third-party...

Celebrating Your Drivers Can Prove to be Rewarding For Your Business

Learn how to jumpstart your driver retention efforts by celebrating your drivers with a thoughtful, uniform-led benefits program by Red Kap®. Uniforms that offer greater comfort...