Brake systems again top violations in 2025 International Roadcheck

2025’s International Roadcheck found that Brake Systems, Tires, and 20% Defective Brakes ranked as the top violations for North America’s 10,148 OOS vehicles.
Oct. 23, 2025
3 min read

Key Highlights

  • Despite 81% of vehicles not having any out-of-service (OOS) violations, 2025's International Roadcheck put 10,148 vehicles OOS
  • The top five vehicle violations were Brake Systems, Tires, 20% Defective Brakes, Lights, and Cargo Securement
  • This year's inspeciton focus was tires, with inspectors finding 2,899 tire-related OOS vehicle violations (21.4% of all vehicle OOS violations)

Once again, brake systems were the top culprit for out-of-service (OOS) violations in the Commercial Vehicle Safety Alliance’s (CVSA) International Roadcheck event.

In 2025, the alliance conducted 56,178 commercial vehicle, driver, and cargo inspections from May 13-15, during which 18.4% of vehicles had an OOS violation. In total, inspectors found 13,553 violations and put 10,148 vehicles OOS. This puts this year’s OOS rate at 18.1%, which is about 5% lower than last year’s.

This is particularly troubling given that MacAllister Machinery reported that inflation even 20% below the correct level can lead to casing fatigue, which can lead to a zipper rupture or failure. And business-wise, it’s a general rule of thumb that 10% underinflation costs 1% in fuel economy, cutting into fleet profits.

On the upside, improving tire violation rates is simple to do with proper pre-trip and weekly inspections, which should include checking inflation and tread wear. Additionally, fleets have plenty of tire pressure monitoring sensors (TPMS) and automatic tire inflation systems (ATIS) to help them better manage their tires, including the TruSensor S58R TPMS kit by Ranger, the Meritor Tire Inflation System (MTIS) from Pressure Systems International, and Hendrickson‘s TIREMAAX.

Other violations

However, tire violations weren’t the only frequent face at the top of the International Roadcheck list. Once again, brake systems were the top issue for trucks, with 3,304 OOS brake system violations, which made up almost a quarter of all vehicle OOS violations. While 2024’s International Roadcheck didn’t feature a ‘Brake Systems’ category in its top five violations, it did feature an ‘Other Brake Violations’ category, which was the third-most-common violation.

This year, the third-most common violation was also related to brakes, 20% Defective Brakes counting for 2,257 OOS vehicle violations. Combined, Brake Systems and 20% Defective Brakes violations encompassed 41.1% of OOS vehicle violations during International Roadcheck.

About the Author

Alex Keenan

Alex Keenan

Alex Keenan is an Associate Editor for Fleet Maintenance magazine. She has written on a variety of topics for the past several years and recently joined the transportation industry, reviewing content covering technician challenges and breaking industry news. She holds a bachelor's degree in English from Colorado State University in Fort Collins, Colorado. 

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